Project and Processes Management

Quality control in manufacturing

This course aims to equip participants with a comprehensive understanding of Quality Control (QC) principles and practices in manufacturing. Participants will be guided through the process of implementing a quality control system, fostering a culture of quality, and overcoming common challenges in quality control. Through real-world case studies and practical examples, participants will gain the ability to apply these concepts to their own manufacturing processes and stay updated with future trends in quality control, particularly the role of technology in shaping its evolution.

By the end of the training, attendees will be proficient in utilizing QC tools and techniques enabling them to ensure consistent product quality, reduce defects, and drive ongoing improvements in their manufacturing processes.

hours

12

language

English

Summary

This course aims to equip participants with a comprehensive understanding of Quality Control (QC) principles and practices in manufacturing. Participants will be guided through the process of implementing a quality control system, fostering a culture of quality, and overcoming common challenges in quality control. Through real-world case studies and practical examples, participants will gain the ability to apply these concepts to their own manufacturing processes and stay updated with future trends in quality control, particularly the role of technology in shaping its evolution.

By the end of the training, attendees will be proficient in utilizing QC tools and techniques enabling them to ensure consistent product quality, reduce defects, and drive ongoing improvements in their manufacturing processes.

Topics Covered

  • Inspection Methods: Visual, Dimensional, Functional
  • Testing Methods: Destructive and Non-Destructive Testing
  • Sampling Techniques

  • Pre-operational checks & checklist preparation
  • Receiving control
  • In-process control
  • Warehousing management

  • Dry & wet cleaning
  • Grain cleaning
  • Cleaning In Place (CIP)
  • Types of soil and choice of detergent
  • Cleaning verification
  • Detergents and disinfectants components and mode of action

  • Equipment parameters and change-over
  • Preventive maintenance
  • Corrective maintenance
  • Calibration of measuring devices

  • Key Performance Indicators (KPIs) for Quality
  • Root Cause Analysis (RCA)
  • Control Charts and Capability Studies
  • Cause-and-Effect Diagram
  • Pareto Chart
  • Flowchart

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